Laboratory most advance particles spray dryer in China
Model: YC-018
machine size: 1050*900*1660mm
Products description: Laboratory most advance particles spray dryer in China
YC-018 mini Spray dryer is self contained and supplied complete and ready for immediate operation. All major components are housed within a stainless steel cabinet and the unit can be used on a bench top or with an optional stainless steel stand. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
Shanghai Pilotech Lab Spray Dryer have been applied by over 1,500 domestic customers of top universities, enterprises and research institutes including AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the United States, Italy, South Korea, Singapore, Canada, Malaysia, Chile and Russia, receiving extensive praise in view of product quality.
(Model YC-018A mini spray dryer can be used for organic & water solvents, Model YC-1800 lab low temperature spray dryer can be used for thermo-sensitive materials and high carbohydrate compositions materials. Model YC-2000 mini vacuum spray dryer can be used for probiotics, enzyme and other thermo-sensitive materials. Model YC-3000 Lab spray freeze dryer is a new freeze dryer method which is faster than traditional freeze dryer. Model YC-1000 mini spray granulator (fluidized bed granulation) can be used for granulation and coating.)
PRINCIPLE
1. A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed. The controller features an RS 232 output for connection to a PC or datalogger and software allows the control and monitoring of all functions and printing of results.
2. The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
3.Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.
ADVANTAGES
1. Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .PLC controller, LCD touch panel control fascia with flow path of system. Using proface touchable interface display operation, operator can control temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
2. Spray chamber, cyclone separator, receiving tank are all made of Borosilicate glass which can resist strong acid/alk li, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. All the spare parts are easy to install and wash.
3. Made of SUS-316 Stainless steel. Easy operating.
4. To assure accurate temperature control and easy parameter adjusting, YC-015 applies PID.
5. A filter has been equipped to the inlet unit to prevent the sample from contamination .
6. The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber to avoid secondary pollution.. To make sure the process conducted steady and smoothly, magnetic agitator is optional to make the solution well mixed.
7. Narrow size distribution of particles.
8. Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled
9. The air compressor is no oil and don't pollute compress air. The power from receiving tank has a good flow. The sound is low than 60db, and following the GMP understands.
10. Supplied complete and ready for most spray drying applications.
11. Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
12. Equipped with air filter to remove and collect fine particle s in exhausted air.
TECHNIACL INFORMATION
1. Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
2. Air inlet temperature range 30ºC to300ºC
3. Air outlet temperature range 30ºC to 140ºC
4. Evaporation rate of water at inlet temperature of 250ºC using Standard:Approximately 1500 ml/hour~ 2000ml/hour
5. Max. Sample feed: 2000ml/h
6. Min. Sample : 30mL
7. To assure accurate temperature control and easy parameter adjusting, YC-018 applies PID. Temp. Precision:±1ºC, dry cycle time: 1.0-1.5S
8. As standard a touch screen to display temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
9. standard with 0.7 mm jet and other sizes are available as accessories
10. Power: 3.5KW AC220V
11. With cooling device for temperature-sensitive material (optional)
12. particle:10-100um
APPLICATIONS
Spray drying can be used in a wide range of applications where the production of a free-flowing powder sample is required. This technique has successfully processed materials in the following areas:
Beverages Flavours and Colourings Milk and Egg Products Plant and Vegetable Extracts Pharmaceuticals Heat Sensitive Materials Plastics Polymers and Resins Perfumes Ceramics and Advanced Materials
Soaps and Detergents Blood Dyestuffs Foodstuffs Adhesives Oxides Textiles Bones, Teeth and Tooth Amalgam and many others. Most solutions and suspensions can be spray dried providing that the resulting product has the characteristics of a solid material.
Laboratory most advance particles spray dryer in China parameter list
Sr.no | Parameter | Pilotech YC-018 Laboratory most advance particles spray dryer in China |
| 1 | Power | 5.5kw |
| 2 | Voltage | 220V |
| 3 | Atomizer material | SUS 316 Stainless steel |
| 4 | dry cycle time | 1.0-1.5S |
| 5 | temperature control accuracy | ±1ºC |
| 6 | inlet air temperature control | 30 ºC ~350ºC |
| 7 | wind temperature control | 30 ºC ~140ºC |
| 8 | Sample throughput | 1500mL/H ~ 2500ml/h |
| 9 | Nozzle tip diameter | 0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available) |
| 10 | Min. Sample | 30mL |
| 11 | touch screen | Color LCD touch screen/ One-click boot |
12
|
Color LCD touch screen parameters
| Air inlet/outlet temperature/peristaltic pump speed/air/frequency of needle |
13
|
nozzle cleaner
|
1.Jams automatic cleaning
2. nozzle cleaner tunable frequency
|
| 14 | range of application | Colleges and universities, research institutes and food laboratory medicine chemical industry enterprises..... |
| 15 | Spray granulation particle size | 10~100μm |
16
|
characteristic
| 1.noise is very low
2.small volume
3.Configure oil free air compresso
4.good fluidity
5.Shutdown protection function |
| 17 | Two kinds of operation mode | Fully automatic and manual monitoring |
| 18 | peristaltic pump adjusted | 2000ml/h |
| 19 | machine size | 1050*900*1660mm |
| 20 | module | Easy disassembly and easy to clean |
Shanghai Pilotech Instrument & Equipment Co., Ltd. is a high-tech corporate enterprise specialized in manufacture and whole plant installation of laboratory research equipment and processing equipment for dairy products, juice, jam, tea drinks and lycopene. Pilotech enjoys an experienced technical service team and provides services of process design, plant layout, product formula, technology consultation and turnkey projects for new or expanded projects. Pilotech products can be found in over 1, 000 universities, colleges and research institutions all over China with applications in fields such as food, biology, pharmacy, chemistry, medicine, military industry, metallurgy and mining, etc. With years of hard work and innovation, Pilotech has grown into a leading enterprise open to domestic and international markets with advanced production, testing and inspection equipment, complete varieties of product, advanced technology as well as excellent service.
"Absorbing advanced international technology and serving Chinese food industry" is the goal of Pilotechers. Pilotech has been committed to introducing, absorbing and combining advanced international dairy beverage technologies, with constant enhancement and improvement of scientific research ability. Pilotech has the first-class product design center, top technology research and development team and advanced equipment processing workshop. Based on professional technology, superior equipment and conscientious service philosophy, Pilotech has won consistent praise among customers.
Laboratory equipment include experimental spray drier, miniature ultra high temperature sterilizer, small multi-function extraction and enrichment recycling units (multi-purpose laboratory extracting tank), laboratory organic solvent spray drier, laboratory low-temperature spray drier (vacuum spray drier), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.
Pilotech products have been applied by over 1, 500 domestic customers of top universities, enterprises and research institutes including AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the United States, Italy, South Korea, Singapore, Canada, Malaysia, Chile and Russia, receiving extensive praise in view of product quality.
"Practice makes perfect and credibility origins from sincerity" is the basis of Pilotech. "Steadfast personality and serious attitude" is the pursuit of Pilotechers. On the way to new development, Pilotechers will be committed to the development of China's laboratory equipment research and development with a pragmatic attitude, stick to technological innovations, return customers with high quality products and services. Based on unremitting efforts of Pilotechers and cooperating with industry elites, we firmly believe that Pilotech products will surely become well-known equipment manufacturer and service provider at home and abroad as we go along!
