Automatic Galvanized Steel Lintel Cold Roll Forming Machine
Building Material Galvanized Diamond U Lintel
Steel Lintel is a range of lightweight, easy to install, high load bearing, hot dipped galvanized ribbed steel lintels for use with brick construction in the building industry; specifically designed to support brickwork above window and door openings in replacement to conventional concrete lintel.
1, Equipment capabilities
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 1015m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
3,Each part major technical parameters
3.1 Drive decoiler
Material inner diameter:508mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel
3.3 Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
It finishes punching and cutting in one time.
3.4 Servo feeding Device
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer
3.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
3.7 Main roll forming machine
Type: GY180(Extra wide)
Rack structure:Dragon Gate type memorial arch frame
forming frame: 22 sets
Forming variety: bridge frame
material max width:860mm
material max thickness:≤4.0mm
forming width: 75-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
3.8 Electrical control
3.8.1 Main operation control cubicle
Amount: 1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
3.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle
capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m
|Material||Type||High strength steel|| || |
|Strength of material sheet||Map||≥350|| |
|Thickness of material sheet||mm||1.2~4.0|| |
|2||Size of production||mm|| |
Reference the picture
|3||Production speed||m/min||Punching speed 4m/min|
Forming speed 10m/min
|4||Material of roller|
| ||GCr15 quenching treatment|| |
|5||Drive type|| ||Gear || |
|6||Power||kw||About 75|| |
|7||Electric control system|| ||PLC variable frequency control|| |
Jiangyin BOSJ S & T Co., Ltd(BOSJ)is a professional manufacturer of roll forming machines.
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As a leading producer of many types of roll forming machines in China, BOSJ has won worldwide reputation in this field. Our products have broad markets in Southeast Asia, India, North and South America, Western Asia, Russia and Australia. We guarantee first-rate after-sale service and product quality. Establishing abiding friendship with any customers interested in roll forming machines is our goal. Sincerely, we invite you to pay a visit to our company.
BOSJ provides technical service and supports covering the whole process of purchasing and of our machinery products to assure you satisfactory machinery, timely resolutions or problem Service and technology of BOSJ.
We have had great testimonials from our customers all over the world. "Continously improving our product & service quality" is our mission to bring success to us and our customer