Calibration of Echo Probe, Custom Ultrasonic Transducer/Converter (GZHY-Probe-006)

Calibration of Echo Probe, Custom Ultrasonic Transducer/Converter (GZHY-Probe-006)


The transducer, also known as the converter, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks, usually titanium.
Between each of the discs there is a thin metal plate, which forms the electrode. As the sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing an axial, peak-to-peak movement of 15 to 20μm.
Transducers are delicate devices and should be handled with care. Once the elements are broken, the transducer will not function.

Benefits of Ultrasonic Welding

Very neat weld seams - due to no additional adhesives or parts needed the welding joins created with ultrasonic welding are extremely neat and visually attractive. This means the process can be used for joins that will be visible once final assembly has been completed.
High level of quality - as all of the welding part of the operation is automated each part produced will be of high quality. Human error plays a very small part in the operation and so accuracy and repeatability will also be high.
Low cycle times - the actual time it takes for a part to be welded is typically less than one second. This means that the loading and unloading of the machine will take up the majority of the cycle time, keeping cycle times to a minimum. This low cycle time means that large batches can be produced in a very short space of time.

Applications:
child toy`s, medical apparatus, household appliances, gift articles, packaging material, office organisation articles, bottle openers, tubes, ballpoint pens
Special Features:
The joining zones on top of each other of the plastic parts are vibrated by the effect of the ultrasonic sound, plastified by the generated adjacent surface friction and welded during the cooling time using the welding pressure.
Extremely short cycle times and thus very economic.
Low energy requirement.

FAQ:

Q:Do you accept OEM orders?
A: Yes, we provide OEM services to worldwide customers.

Q:What's the MOQ?
A: MOQ is 1pc for standardized products; for customized products, MOQ should be negotiated in advance. There is no MOQ for sample orders.

Packing & Shipping
1. How does it get packaged?
It is packaged by Carton or wooden case to ensure the product safe. We also can package the product as your requirements.  
Q:How long is the lead time?
A: The lead time for single order is 1-3 days, for bulk orders is 3-10 days.

Q:How to place orders?
A: 1. Email us the model and quantity, consignee information, shipping way and payment terms; 
2. Proforma Invoice made and sent to you; 
3. Complete Payment after confirming the PI; 
4. Confirm Payment and arrange production.

 

Model number	Hy-
OEM  /  ODM	Yes  and  welcome
Design	2D  /  3D/1  side  logo  /  2  sides  logo  etc.
Material	Zinc  alloy/Iron  /  Brass  /  Copper  /    etc.
Process	Offset  print/Stamped  /  Die  casting/Soft  enamel/Synthetic  enamel/Epoxy  coating    etc.
Shape	square  /  rectangle  /  roundness  etc.   (Customized)
Size	custom
Thickness	normal  1-3mm,   3.5mm,   4mm,   5mm  etc(Customized)
Color	Any  PANTONE  colors
Logo	custom  design
Plating	gold  /  silver  /  nickel  /  brass  /  chrome  /  anti  plating  /  double  plating  etc.
Epoxy	with  /  without
Back  side	printing  /  (black)  laser  engraving  /  etch  etc.
Attachment	ribbon  /  safety  clutch  /  chain  etc.
Packing	normal  opp  bag  (or  other:   poly  bag  /  bubble  bag  /  gift  box  etc. )
Usage	promotion/  souvenir/  decoration  etc.
Sample  time	7-9  days  after  the  confirmation  of  artwork
Lead  time	10-12days  after  paid
Shipping	by  express:   DHL/  UPS/  FedEx  etc.
	by  sea:   port  from  Shenzhen/Guangzhou/Xiaolan
Payment	T/T,   western  union,   paypal,   Escrow
	30%  deposit  and  balance  before  delivery