| production capacity | 50-10000ton per day |
We provide corn starch production line with capacity of . Steps are as following:
1) Purifying: Before going to storage bin,pre-purifying is done to eliminate big and small foreign substance which will
be sent to germ cake collection section. There is a device near storage bin, it has clean, de-stone, de-dust functions. Purified corn is sent to steeping section.
2) Steeping: Counter current steeping principle is adopted to make corn become soft in steeping tank. Acid is heated
and remains 50°C when circulating in all tanks. Dipped corn is pumped tocrashing stage, sending to wet corn storage after dewatering.
3) Sulfurous acid making: Sulfur is burned:in furnace, getting SO2 gas, goes to absorption tower with china rings. Water
is sprayed down, mixed with rising SO2 gas to get sulfurous acid.
4) Crash and germ separation: Steeped corn is sent to 1st germ mill from wet corn storage bin. Crashed corn is pumped into
1st germ cyclone and screen, and then goes to 2nd mill for further crush. Germgoes to 2nd germ cyclone then back to previous tank.
5) Finely milling and fiber wash, dewater,drying: In pin mill, the degermed corn is multi--strongly crashed to remove
fiber off. Fiber is sent to multi-stage washing screen for recovering the balancestarch. Cleaned fiber goes to screw presser for dewatering then goes into bundle dryer for drying to mix with corn slurry for making animal feed product.
6) Protein separation and starch washing:Starch milk goes to primary separator for gluten separation. Cleaned starch
goes to 12 stages cyclones for final washing to remove the tiny foreign items.
7) Starch dewater and drying: Fine starch milk is dewatered by peeler centrifuge, the starch is sent to air flow dryer
for making dry starch product in which moisture should be less than 14%.
8) Germ washing, dewater, drying, extraction oil and oil refinery: Germs from cyclone go to gravity arc screen for washing,
dewatering. Washed germs are sent to bundle dryer. Dried germ is fried and extracted then oil is filtered. Coarse oil is gotten at the end.
9) Gluten concentration, dewater, drying:Gluten is concentrated by air floating vessels then goes to vacuum filter for
further dewatering. Dewatered gluten goes to bundle dryer for making gluten meal product.
10) Processing water recovery and steeping liquid evaporation: Process water from concentrator, dewater machine which
contains SO2 and some insoluble material, can be used again to the whole system such as steeping and washing. Corn steeping liquid is sent to evaporator for concentration then goes to fiber bundle dryer to make mixed animal feed.
Average rate for each product
1)Starch: 63.5-66.5%
2)Embryo: 5.5-6.5%
3) Corn steep liquid:5-6 %
4) Fiber: 11-14%
5) Protein Powder: 4.5-6%
6)Recycle rate of Dried product:87.5-97.0 %
Shanghai Genyond Technology Co., Ltd. is a manufacturer of extracting unit and fruit & vegetable processing line with well-equipped testing facilities and strong technical force.
With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in food and beverage and other industries.
Our products are widely recognized and trusted by users and can meet continuously changing economic and social needs.
Fruit and vegetable pharmaceutical processing equipment through Shanghai genyond Technology Limited production, withGermany concise durable and practical design style, uphold Japan sophisticated manufacturing process, combined with our twenty years of industry experience, this paper gathered the food technology, pharmaceutical technology, plant extracting technology expert and mechanical equipment engineer, have been the introduction of mechanical technology of fruits and vegetables the most advanced machining from Germany, Italy, followed soon introduce, much improved, innovative concept of scientific and technological progress, using new technology and new process, the mechanical, to select the best combinationwith industrial technical data, the equipment layout is more scientific and reasonable, provide all equipment and turnkey projectgreen products for the domestic external number of fruit and vegetable processing, pharmaceutical processing and plant extractprocessing enterprises, and formed a unique market competitive advantage.
Its characteristics are embodied in the:
Into the lower disposable equipment;
The quality of the equipment installation quality and engineering, security and maintenance cost of the whole system, reasonable process flow, compact structure, beautiful appearance, stable operation, low running;
Comply with GB16798-1997 food machinery safety and health standards, "ACCP" food safety and health management system and "GMP" pharmaceutical health and safety management system and other relevant provisions.
The successful development of the project:
3-40 tons / belt type juice production line;
The processing technology of the carrot juice concentrate, fruit juice, powder technology and production line;
Processing technology of the cactus, aloe vera drinks, juice concentrate, powder technology and production line;
Processing technology of various beverage, concentrated juice, juice, jam, powder technology and production line;
Technology and processing, all kinds of vegetables, vegetable dehydration and drying processing technology production line;
Processing technology of the tropical fruit drinks, juice, juice, jam, powder technology and production line;
Technology and processing the various wine, vinegar, jam and other processing production line;
Processing technology of the various protein beverage, powder technology and complete sets of production line;
Process and equipment for processing the various vegetables and plant extraction liquid, oil, concentrated, powder etc.;
All kinds of fruits and vegetables crisp, preserved fruit and frying process and equipment of food processing technology etc.;
All kinds of pickles processing technology and equipment;
All kinds of fruit grading, waxing and polishing equipment;
Processing a variety of fruits and vegetables, pharmaceutical and extraction of laboratory and scientific research institutions of complete sets of equipment;
The corresponding part of the equipment and all kinds of packaging production line;
We welcome new and old customers from all walks of life to contact us for future business relationships and mutual success!
